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1

Easy access

The small distance between the high-precision spindle and roboSet ensures optimum working conditions.
2

Automatic assignment

Using a ‘pallet administration’ facility incorporated in pilot 3.0 software, loading configuration and parameters are defined. That means all tools can be measured without further user input, and customer-specific pallets can be defined. On completion of the measuring process, defective tools have already been sorted from good tools. Measuring values for the individual tools are stored in pilot 3.0 and can be sourced and issued when required.
3

Robust and workshop compatible

Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, membrane keyboard, automatic light monitoring and control are just some of the features which ensure operation under shop-floor conditions.
4

Autofocus and rotary encoder:

- Autofocus for automatic user-independent focusing of tool cutting edges. - Fully automatic reliable measuring of multi-insert cutting tools - Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools - Rotary encoder for helical pitch and pitch
5

High-precision spindle

With ace the tool post for steep tapers, hollow shaft tapers, Capto and Kennametal can be changed via one ball bushing, absolutely free of play and with guaranteed changeover precision of 0.001mm.
6

Pilot 3.0 image processing:

- press the start button and automatic operation begins - a ‘pallet manager’ in the software determines loading and the parameters - all tools can be measured without further user input and customer-specific pallets can be defined.
7

Label printer

Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
8

A4 colour laser printer

For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.

roboSet / venturion

Smart automation solution for efficient tool measurement.

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Easy access The small distance between the high-precision spindle and roboSet ensures optimum working conditions.
Automatic assignment Using a ‘pallet administration’ facility incorporated in pilot 3.0 software, loading configuration and parameters are defined. That means all tools can be measured without further user input, and customer-specific pallets can be defined. On completion of the measuring process, defective tools have already been sorted from good tools. Measuring values for the individual tools are stored in pilot 3.0 and can be sourced and issued when required.
Robust and workshop compatible Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, membrane keyboard, automatic light monitoring and control are just some of the features which ensure operation under shop-floor conditions.
Autofocus and rotary encoder: - Autofocus for automatic user-independent focusing of tool cutting edges. - Fully automatic reliable measuring of multi-insert cutting tools - Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools - Rotary encoder for helical pitch and pitch
High-precision spindle With ace the tool post for steep tapers, hollow shaft tapers, Capto and Kennametal can be changed via one ball bushing, absolutely free of play and with guaranteed changeover precision of 0.001mm.
Pilot 3.0 image processing: - press the start button and automatic operation begins - a ‘pallet manager’ in the software determines loading and the parameters - all tools can be measured without further user input and customer-specific pallets can be defined.
Label printer Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
A4 colour laser printer For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.

Overview

The roboSet/venturion is the smart, seamless automation solution for round-the-clock tool measurement in every CNC manufacturing environment.

Autonomous and high-accuracy loading functionality not only removes the risk of human error, but guarantees that your production line remains uninterrupted 24/7, facilitating high throughput.

Thanks to automatic path correction of the robot during every loading process, you can be sure of high process reliability and precision performance, configured specifically to your production needs.

Integrated and customisable software records tool data in detail, helping to deliver 100% certifiable quality even for large volumes and complex geometries.

Highlights
Technical Data
Options
ROI Calculator
  • Fully automatic – 24/7 autonomous loading and measuring
  • Reliable – Through automatic robot path correction during every loading
  • Robust – Design appropriate for the shop floor
  • Dependable – Standardised measuring procedure with pilot 3.0 image processing
  • High quality – Consistent use of branded products
  • Flexible – Suitable for all open ZOLLER measuring machines
Z (MM) X (MM) DIAMETER (MM) SNAP GAUGE Ø
»venturion 450« 450 200/300* 400/600* 100 mm
»venturion 450/6« n600 200/300* 400/600* 100 mm
»venturion 450/8« 800 200/300* 400/600* 100 mm
»venturion 600« 600 220 440 / 540 * / 720 200 mm
»venturion 600/8« 800220 440 200 mm
»venturion 600/10« 1000 220 440 200 mm
»venturion 800« 800 500 1000 / 1200* 200 mm
»venturion 800/6« 600 500 1000 200 mm
»venturion 800/10« 1000 500 1000 200 mm
»venturion 800/12« 1200 500 1000 200 mm
Barcode scanner
Centre height measuring device
Control unit »cockpit«
Cutting edge cleaning unit »roboclean«
Cutting edge inspection
Data transmission
Gripper
High precision spindle »ace«
Centre height measuring device
Label printer
Laser writing unit »robomark«
List printer
Membrane keyboard
Pallet fixture
Protective devices
Reduction sleeve tray
Storage trays for adapters/utensils
Swivel-mounted optic carrier
Tool identification
Tool length adjustment
Tool post Gr.I/HSK Gr. 25-100
Tool post Gr.I/KM Gr. 32-100
Tool post Gr.I/SK Gr. 25-60
Tool post Gr.I/VDI Gr. 16-60
Tool post size I/Capto sizes 3-10
ZOLLER measuring machine control

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  • Your Profitability

  • # Minutes * # CHANGES * # SHIFTS * Hourly Rate / 60 * # Machines
  • Machine Investment * 10% * # Machines
  • Your Savings

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Preset for Success We are the UK representatives of ZOLLER- a world-leader in innovation and quality within the global measuring sector and with over 70 years of experience providing state-of-the-art equipment to optimise your production and improve your products. The ZOLLER UK team consists of dedicated industry experts, distributing ZOLLER’s high-quality, advanced-precision systems across the UK and Ireland whilst maintaining strong customer relationships with some of the largest engineering companies in the world. Learn More