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1

Camera

CNC-controlled, ability to pivot and backlash-free indexed camera for radial and axial measurements between 0° and 90°
2

CNC control unit

5-axis CNC control unit and manual axis adjustment for quick spot checks
3

Versatile adaptation

Can be equipped with pilot software, plus additional software modules, various measuring ranges and options – custom made for your production
4

Autofocus and rotary encoder:

- Autofocus for automatic user-independent focusing of tool cutting edges. - Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools - Rotary encoder for helical pitch and pitch
5

High-precision spindle

With ace the tool post for steep tapers, hollow shaft tapers, Capto and Kennametal can be changed via one ball bushing: absolutely free of play and with guaranteed changeover precision of 0.001mm.
6

Membrane keyboard

For power-operated spindle clamping and spindle braking. All power-operated functions of the high-precision spindle are started by a light keystroke, which is simple, convenient and guarantees consistent accuracy.
7

Robust and able to withstand the production floor

Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, automatic monitoring and control of lighting are just some of the features which ensure operation under shop-floor conditions.
8

Pilot image processing

A unique system due to its: - intuitive graphical user interface - dynamic crosshair for precision - measurement in real time without stop delay for presetting - automatic detection of more than 200 cutting edge shapes - high image refresh rate for fast measurement results
9

Label printer

Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
10

A4 colour laser printer

For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.

genius

The universal measuring machine for cutting tools.

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Camera CNC-controlled, ability to pivot and backlash-free indexed camera for radial and axial measurements between 0° and 90°
CNC control unit 5-axis CNC control unit and manual axis adjustment for quick spot checks
Versatile adaptation Can be equipped with pilot software, plus additional software modules, various measuring ranges and options – custom made for your production
Autofocus and rotary encoder: - Autofocus for automatic user-independent focusing of tool cutting edges. - Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools - Rotary encoder for helical pitch and pitch
High-precision spindle With ace the tool post for steep tapers, hollow shaft tapers, Capto and Kennametal can be changed via one ball bushing: absolutely free of play and with guaranteed changeover precision of 0.001mm.
Membrane keyboard For power-operated spindle clamping and spindle braking. All power-operated functions of the high-precision spindle are started by a light keystroke, which is simple, convenient and guarantees consistent accuracy.
Robust and able to withstand the production floor Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, automatic monitoring and control of lighting are just some of the features which ensure operation under shop-floor conditions.
Pilot image processing A unique system due to its: - intuitive graphical user interface - dynamic crosshair for precision - measurement in real time without stop delay for presetting - automatic detection of more than 200 cutting edge shapes - high image refresh rate for fast measurement results
Label printer Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
A4 colour laser printer For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.

Overview

The genius is the universal measuring machine for cutting tools. From testing of individual criteria to complete, fully automatic and operator-independent checks, your workpieces are inspected quickly, simply and with maximum precision.

With measurement results that are documented in detail and transferred to grinding machines at the click of a button, the genius saves valuable time during planning, programming and production while ensuring optimum performance and quality first-time results.

Total customer satisfaction and a rapid return on your investment is assured.

Highlights
Technical Data
Options
ROI Calculator
  • Universal – Used worldwide for fast inspection and complete control of cutting tools
  • User-independent – Fully automatic complete control, documentation included
  • Powerful – Best hardware quality combined with intuitive pilot software and a large selection of measuring programs
  • Stable – Dimensionally stable and fully covered for use under production conditions
  • Networked – Seamless processes thanks to interfaces to program systems and grinding machines
Measuring range Z 600 mm
Measuring range X175 mm
Measuring range Y100 mm
Diameter 340 mm
Snap gauge Ø 100 mm
Adapter SK50/expansion chuck
Camera
Camera/lighting »micro«
CNC-controlled swivable camera - 0°
CNC-controlled swivable camera - 45°
CNC-controlled swivable camera - 90°
Collet chuck holder/turret
ace high-precision spindle
High-precision spindle SK 50/vacuum
Holding fixture D32 mm
Interfaces
Measuring table reversing plates
Membrane keyboard
Set of reduction sleeves
Storage shelf
Tool post size I/expansion chuck
Wooden storage shelf
ZOLLER interfaces - caz for tool manufacturers
ZOLLER interfaces - form tools/development

Calculate Savings

Just enter the matching values for your company to see how much you can increase your productivity.
  • Your Profitability

  • # Minutes * # CHANGES * # SHIFTS * Hourly Rate / 60 * # Machines
  • Machine Investment * 10% * # Machines
  • Your Savings

Find the best presetting solution for your business
Leasing and financing options available from Zoller UK With contract hire and hire purchase options, you can get the latest Zoller presetter no matter what your budget. Learn More
Preset for Success We are the UK representatives of ZOLLER- a world-leader in innovation and quality within the global measuring sector and with over 70 years of experience providing state-of-the-art equipment to optimise your production and improve your products. The ZOLLER UK team consists of dedicated industry experts, distributing ZOLLER’s high-quality, advanced-precision systems across the UK and Ireland whilst maintaining strong customer relationships with some of the largest engineering companies in the world. Learn More