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CNC control unit

5-axis CNC control unit as well as manual axis adjustment for fast samples
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Autofocus and rotary encoder:

- Autofocus for automatic user-independent focusing of tool cutting edges. - Fully automatic reliable measuring of multi-insert cutting tools - Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools - Rotary encoder for helical pitch and pitch
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Universal holding fixture

High precision spindle with autofocus/ROD for a fully automatic and user-independent focusing and measuring. ROD encoder for display and evaluation of the rotary axis included.
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Membrane keyboard

For power-operated spindle clamping and spindle braking. All power-operated functions of the high-precision spindle are started by a light keystroke, which is simple, convenient and guarantees consistent accuracy.
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Robust and able to withstand the production floor

Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, automatic monitoring and control of lighting are just some of the features which ensure operation under shop-floor conditions.
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Pilot image processing

A unique system due to its: - intuitive graphical user interface - dynamic crosshair for precision - measurement in real time without stop delay for presetting - automatic detection of more than 200 cutting edge shapes - high image refresh rate for fast measurement results
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Label printer

Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
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A4 colour laser printer

For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.

Gemini

The measuring specialist for crankshaft cutters and turning tools.

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CNC control unit 5-axis CNC control unit as well as manual axis adjustment for fast samples
Autofocus and rotary encoder: - Autofocus for automatic user-independent focusing of tool cutting edges. - Fully automatic reliable measuring of multi-insert cutting tools - Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools - Rotary encoder for helical pitch and pitch
Universal holding fixture High precision spindle with autofocus/ROD for a fully automatic and user-independent focusing and measuring. ROD encoder for display and evaluation of the rotary axis included.
Membrane keyboard For power-operated spindle clamping and spindle braking. All power-operated functions of the high-precision spindle are started by a light keystroke, which is simple, convenient and guarantees consistent accuracy.
Robust and able to withstand the production floor Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, automatic monitoring and control of lighting are just some of the features which ensure operation under shop-floor conditions.
Pilot image processing A unique system due to its: - intuitive graphical user interface - dynamic crosshair for precision - measurement in real time without stop delay for presetting - automatic detection of more than 200 cutting edge shapes - high image refresh rate for fast measurement results
Label printer Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
A4 colour laser printer For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.

Overview

The gemini makes light work of presetting and measuring milling cutters, rotary and broaching tools quickly, easily and accurately.

In a robust and ergonomic design affording operators ease of use on the shop floor, it can measure 120 cutting edges in just 80 seconds with unmatched simplicity.

A highly precise sensor to gauge axial runout compensation makes cumbersome measuring equipment unnecessary and adds to the gemini’s versatility.

You profit from maximum quality for your workpieces, increasing productivity while maintaining seamless documentation.

Highlights
Technical Data
Options
ROI Calculator
  • Ergonomic – Ergonomic layout and holding of the crankshaft milling cutter
  • Safe – Space-saving protective enclosure
  • Fast – Quick and highly precise incident light measurement of the cutting tool edges, measuring mode focus 360i
  • Micron-precise – Automatic and user-independent measuring procedures; highly accurate measuring sensor for axial runout compensation
Measuring range Z 150 mm
Measuring range X500 mm
Diameter 1000 mm
Automatic axial run-out compensation
Automatic cutting edge cleaning
Automatic cutting edge inspection a.e.c.
Control unit cockpit
Cutting edge inspection
Data transmission
Ergonomic operation
Foot switch
Label printer
List printer
Loading carriage
Measuring mode focus 360i
Membrane keyboard
Power-operated tool clamping
Tool holding fixture
Universal holding fixture HGH-U2
Work area protection cover

Calculate Savings

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  • Your Profitability

  • # Minutes * # CHANGES * # SHIFTS * Hourly Rate / 60 * # Machines
  • Machine Investment * 10% * # Machines
  • Your Savings

Find the best presetting solution for your business
Leasing and financing options available from Zoller UK With contract hire and hire purchase options, you can get the latest Zoller presetter no matter what your budget. Learn More
Preset for Success We are the UK representatives of ZOLLER- a world-leader in innovation and quality within the global measuring sector and with over 70 years of experience providing state-of-the-art equipment to optimise your production and improve your products. The ZOLLER UK team consists of dedicated industry experts, distributing ZOLLER’s high-quality, advanced-precision systems across the UK and Ireland whilst maintaining strong customer relationships with some of the largest engineering companies in the world. Learn More